Established in 2015, Vijasen Electricals is a renowned manufacturer and supplier of the APFC Control Panel.

PLC Control Pannel

PLC Control Pannel

A PLC Control Panel is an industrial control system that houses a Programmable Logic Controller (PLC), power supply, I/O modules,relays, circuit breakers, and other essential components to automate machinery and processes. It is widely used in manufacturing, water treatment, HVAC, and various industrial automation applications.

1. Components of a PLC Control Panel

A. Enclosure (Panel Body)

  • Material: Mild Steel (MS), Stainless Steel (SS), or Polycarbonate
  • Protection Rating: IP54, IP55, IP65, or NEMA-rated enclosures for harsh environments
  • Cooling System: Fans, Heat Exchangers, or Air Conditioners based on heat dissipation

B. PLC (Programmable Logic Controller)

  • PLC Type: Compact, Modular, or Rack-based
  • Manufacturers: Siemens, Allen Bradley, Schneider Electric, Mitsubishi, Omron, ABB
  • Processing Speed: Based on application requirements
  • Memory & Expansion Slots: For additional I/O modules and program storage

C. Power Supply

  • Input Voltage: 110V AC, 230V AC, 415V AC
  • Output Voltage: 24V DC (for PLC and field devices)
  • SMPS (Switched Mode Power Supply) for stable 24V DC output
  • Circuit Protection: MCBs, MCCBs, Surge Protectors

D. Input/Output (I/O) Modules

  • Digital Inputs: Push buttons, Limit Switches, Proximity Sensors
  • Digital Outputs: Relays, Contactors, Alarms
  • Analog Inputs: RTD, Thermocouples, Pressure Transmitters
  • Analog Outputs: Control Valves, Variable Frequency Drives (VFDs)

E. Communication Interfaces

  • Protocols: Modbus, Profibus, Profinet, Ethernet/IP, RS232, RS485, CAN
  • Networking Devices: Managed/Unmanaged Switches, Routers, Remote I/Os

F. Human Machine Interface (HMI) / SCADA

  • HMI Type: Touchscreen, Keypad-based
  • Display Size: 7", 10", 12", 15" based on user interface requirements
  • SCADA Integration: WinCC, FactoryTalk, Indusoft, Wonderware

G. Control & Safety Devices

  • Motor Control: VFDs, Soft Starters, DOL/Star-Delta Starters
  • Emergency Stop System: Push Buttons, Safety Relays
  • Alarms & Indicators: LED Indicators, Audible Alarms
  • Safety Compliance: SIL (Safety Integrity Level), ATEX for hazardous areas

2. Wiring & Installation

  • Cable Types: Copper, Shielded for analog signals, Control cables
  • Terminal Blocks: Push-in, Screw-type, Spring-loaded
  • Ferruling & Labeling: Proper identification for troubleshooting
  • Cable Glands & Conduits: IP-rated for dust and moisture protection
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